Challenges Faced In The Inspection Of Oil Quality

No Quantifiable Way To Measure Oil Quality


Traditional methods of oil quality assessment are often subjective and rely on visual inspections or lab-based tests, which can be time-consuming and expensive.

Evaluation Of Oil Quality In Real Time


Monitoring oil quality in real-time can be challenging due to the lack of accurate and reliable sensors, and the need for continuous data analysis to identify changes in oil quality.

Oil Change Schedules Often Lack Qualitative Evidence


Oil change schedules are often based on time- based intervals,which do not necessarily reflect the actual condition of the oil.

Difficulty In The Integration Of Monitoring Equipment


Integrating oil monitoring equipment into existing machinery can be challenging due to the need for specialized expertise and the risk of equipment damage or downtime.

Costly And Complex Setup Of Existing Systems


Existing oil monitoring systems can be costly to implement and continuously monitor the condition of machines. This eliminates the need for manual inspections, which can be time-consuming and expensive.

Spectrum Oceanic’ Oil Condition Monitoring System

The Spectrum Oceanic real-time oil condition monitoring system is designed to monitor the quality of oil used in engines or machines and detect changes. The system is calibrated for a given type of oil and can detect Oil Quality Change Basis 22 Parameters. It can tell you when it’s time to change the oil and also estimate how much useful life the oil has left. In simple terms, condition monitoring is the process of monitoring the health of a machine. It is done to detect any changes in its health or condition over time and to diagnose any potential issues before they become serious problems. By doing this regularly, we can catch any problems early on before they get worse and fix them before they cause bigger issues. This helps the machines last longer and work better, which saves time and money in the long run.

Benefits of Spectrum Oceanic’s Oil Condition Monitoring System

Real-Time Oil Condition Monitoring Sensor


Our oil monitoring system uses a sensor that continuously monitors the quality of oil in machinery or engines, providing real-time data on the condition of the oil.

Senses Oil Quality Change Basis 22 Parameters


The system is able to detect changes in oil quality basis 22 different parameters, providing a comprehensive view of the oil's condition.

Detect Time To Change Oil


Based on the state of the oil and the operating circumstances of the machines, the system can accurately decide when it's time to change the oil.

Improves Equipment Reliability And Lifespan


By monitoring the condition of the oil and detecting potential problems early on, the Neptunus system can help improve the reliability and lifespan of the equipment. This can reduce downtime and maintenance costs over the long term.

Prevents Costly Repairs


It can identify potential issues before they become significant by providing real-time data on the status of the oil. This tactic saves time, money, and resources that might otherwise be spent on costly oil-related repairs.

Features Of The Oil Condition Monitoring System

TDN Indicator To Know Your Oil Health


TDN reflects the overall health of the oil on scale of 1200-0 The higher the number, the better the oil quality. If the TDN reading falls between 1000 to 600, it indicates that the oil is still in good condition. However, if it falls within the same range but closer to 600, it implies that the oil is worn and in need of replacement. When it drops below 300, the oil is likely to contain debris that can hamper the engine's performance, requiring an immediate oil change.

Detects Changes in TBN, Viscosity, Moisture, TAN Levels, Moisture, And Fuel


Our oil condition monitoring system is able to detect changes in a variety of oil properties, including total base number (TBN), viscosity, moisture, and total acid number (TAN). This allows users to monitor the quality and performance of oil over time and detect any changes that could indicate a problem. Changes in the above parameters are reflected in Tan Delta Number.

Robust Sensor Available For Atex Environment


The system includes a robust sensor that is designed for use in hazardous environments, such as those with explosive gases or dust. This allows users to monitor the condition of their oil in a wide range of settings.

Local, Bluetooth, And Cloud Data Dashboard


Oil condition monitoring provides valuable insights into the health of oil, with the ability to visualize data in various ways. This includes real-time monitoring through a local display, remote monitoring through Bluetooth connectivity, and comprehensive trend analysis on the cloud.

Installation & Setup Of Oil Condition Monitoring System

Step 1: Software Installation

The first step involves software installation, which is crucial to setting up the system. This step is essential to establishing communication between the system and the user's machine to provide real-time monitoring and ensure that the data collected is accurate.

Step 2: Oil Sensor Calibration With Oil

The second step is calibrating the oil sensor with oil. This calibration ensures that the oil sensor accurately measures the oil's quality and condition, which enables the user to detect any potential issues early on. This calibration is necessary to ensure the accuracy of the system, so the user can make informed decisions about oil changes and maintenance schedules.

Step 3: Display Unit Configuration

The third and final step is the display unit configuration, which enables the user to view the real-time data collected by the system. This allows the user to monitor the machinery's oil health and detect any potential issues before they become severe.