Challenges Faced In The Maintenance Of Oil Quality

Vague Absolute Or Nominal Filter Ratings


Absolute or nominal filter ratings for oil maintenance is often imprecise, making it difficult to determine the exact level of filtration needed to maintain consistent oil quality.

Component Wear And Tear Concerns


If oil maintenance is not carried out regularly , there is a risk of excessive wear and tear of components, which can lead to costly repairs and downtime.

Frequent Oil Changes


Changing oil too frequently can be expensive and time-consuming, especially if the equipment is in constant use.

Energy Efficiency And Cost Savings


Poor oil maintenance can reduce energy efficiency and increase costs due to increased friction and heat.

Minimize Carbon Footprint


Due to higher energy consumption and more frequent oil changes, inferior oil maintenance can also raise the carbon footprint of a piece of machinery.

Benefits Offered By Our Offline Oil Filtration System

Continuous Oil Cleaning


The continuous cleaning oil ensures that the oil is always in condition. This helps to prevent the buildup of contaminants in the machinery, which can lead to decreased performance.

In-Depth Filtration


Our filtration system is designed to perform in-depth cleaning of oil, which means that it can remove even the smallest particles from the oil. This is important because even tiny particles can cause significant damage to machinery over time.

Absolute Filtration Till 3µ with >400


Purifies the oil continuously upto 3μ )with ß3 >400 (99.75% efficiency) , along with preventing oil oxidation which results in a minimum of 2x to 5x increase in oil life.

Removes all Contaminants Including Water


Our filtration system is not limited to removing just particulate contaminants like wear debris, dust, and sand; it can also remove water and other fluid contamination, like fuel, from the oil. This is important because water can cause corrosion and other issues in machinery, which can lead to premature failure.

Increases Machine Lifespan


By keeping the oil clean and free of contaminants, our filtration system can help increase the overall life of the asset and the life of individual components substantially.

Minimizing Maintenance Requirements


Because our filtration system keeps the oil clean and in optimal condition, it reduces the need for maintenance and downtime. This means that businesses can keep the machinery running smoothly and reduce the costs associated with maintenance and repairs.

Process of Kidney Loop Oil Filtration System

The working principle of a kidney loop oil filtration system involves diverting a portion of the oil from the main reservoir, passing it through specialized filtration mechanisms, and returning it to enhance machinery reliability and longevity. The detailed process of the kidney loop (offline) filtration system is as follows:

Step 1: Oil Extraction

The kidney loop filter system begins by drawing a portion of the oil from the main reservoir or sump of the machinery using a pump or other extraction mechanism.

Step 2: Filtration

The extracted oil is then passed through filtration components such as micron filters. These filters are designed to remove contaminants such as dirt, metal particles, water, and other impurities from the oil.

Step 3: Contaminant Separation

Within the filtration system, various techniques are employed to separate contaminants from the oil.

Step 4: Particle Retention

The filtration process traps contaminants within the filter media, preventing them from re-entering the oil stream.

Step 5: Oil Analysis

Some kidney loop filtration systems incorporate an oil condition monitoring system with sensors to monitor and assess the cleanliness and quality of the filtered oil. This step helps in determining the effectiveness of the filtration process and identifying any potential issues with the machinery.

Step 6: Return of Clean Oil

After filtration, the cleaned oil is returned to the main reservoir or sump of the machinery, where it can continue to lubricate and protect the various components.

Step 7: Continuous Circulation

The kidney loop filtration system operates continuously, constantly circulating a portion of the oil through the filtration process to maintain optimal cleanliness and quality.